Moldtech boosts Bulgarian precast capacity with a new line of TT beams and high-capacity columns

 

The Seville company Moldtech SL, specializing in precast concrete equipment, has completed the supply and calibration of a modern production line for the plant ZSK STOMANOBETON of your client MIKS-CONSTRUCTION Ltd. in the Bulgarian capital, Sofia. The scope of the project has ranged from the Design and manufacturing to assembly and commissioning of all the teams.

 

MIKS-CONSTRUCTION Ltd., with a long history in industrial construction and the production of prefabricated elements, operates a modern plant in the Kremikovtzi industrial zone. The investment in this new line is part of its modernization plan and search expand the manufacturing of prestressed partsconsolidating its position in Eastern Europe.

 

High Capacity Equipment Supplied by Moldtech

 

The key supply of moldtech from its facilities in Alcalá de Guadaíra (Seville, Spain) includes modular equipment and auxiliary systems for long prestressed elements:

• Un TT plate mold (or PI board) of 50 meters of length.

• Two 600-ton prestressing heads for TT plates.

• Un simple column mold de 34 meters.

• Sets magnetic formworkbackgrounds, dividers and hydraulic power plants associated.

 

TT 600 TL Mold = 50 m: Prestressed Beams

 

Mold 50m TT It has been designed for the manufacture of prestressed beams of variable section, with nerve heights between 400mm and 800mm and slab widths from 1,42 m to 2,49 mThis system consists of four modules that facilitate its transport. It integrates an active and a passive printhead, and features a maximum tensioning capacity of 600 tons.

 

The team incorporates hydraulic funds height-adjustable and interchangeable sections for quickly modifying the beam's cross-section. It also comes pre-installed with a heating system for accelerated concrete curing, which contributes to reduced cycle times. Two hydraulic power units—one for side and bottom maneuvers, and another for hydraulic relaxation for the de-tensioning— they assure the optimized operationIts nature self-supporting simplifies its installation and possible relocation.

 

Hydraulic Mold for Columns L = 34 m: Structural Elements

 

El hydraulic mold for 34 m columns It allows the production of long reinforced columns, with adjustable sections between 400mm and 900mmIts hydraulic system allows for maneuvers of opening, closing and raising of funds in a safe and efficientThe versatility of the mold allows for the installation of brackets on all four sides and includes anchor plates for incorporating a system of vibration which improves the surface finish. Like the TT mold, its design modular and self-supporting It offers flexibility for future capacity expansions.

 

Consolidation and Technological Cooperation

 

After design and manufacturing engineering, transportation, installation, and calibration testingThe new line is already in full performance at the MIKS-CONSTRUCTION plant, manufacturing TT beams and columns for projects industrial and logistics.

 

The Spanish company confirms its position as specialized supplier in the sector. This project "exemplifies how the Integration of hydraulic systems, modular molds and high-capacity prestressing equipment contributes to the efficient and sustainable industrialization of the prefabricated sector, further consolidating Moldtech's presence in Eastern Europe," according to the information provided. The new infrastructure allows the Bulgarian client reduce cycle times, increase production capacity and guarantee the dimensional accuracy of its prefabricated elements.

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